Quality Assurance
Integral part of our manufacturing.
Quality Built Into Every Process
Quality at Print Tech Gravures Pvt Ltd extends beyond inspection—it is embedded into our design, manufacturing, and delivery processes. We measure quality not only by product conformity but also by customer satisfaction, employee accountability, and process reliability.
This holistic approach enables us to deliver dependable outcomes across diverse gravure printing applications.
Controlled Raw Material Handling
All base shells and raw materials are subjected to verification checks before entering the production cycle. This ensures:
- Material suitability for engraving and plating
- Compliance with defined specifications
- Consistency in downstream manufacturing stages
Controlled material handling reduces variability and enhances overall process stability.
Monitoring at Every Manufacturing Stage
Quality checks are carried out throughout the manufacturing process, including:
- Surface preparation and plating stages
- Copper thickness and hardness verification
- Polishing and surface roughness control
- Engraving accuracy and consistency
These in-process controls help detect deviations early and ensure corrective actions are taken promptly.
Precision and Consistency in Engraving
Engraving quality is verified through systematic evaluation of:
- Cell geometry and depth
- Line definition and text clarity
- Uniformity across the engraved surface
This ensures that engraved cylinders deliver stable ink transfer and consistent print results during production runs.
Durability and Surface Protection
Hard chrome plating is inspected to confirm:
- Uniform layer thickness
- Proper micro-crack structure
- Resistance to ink, chemicals, and doctor blade wear
These parameters are critical to achieving long cylinder life and reliable press performance.
Print-Ready Verification
Before dispatch, engraved cylinders are proofed on actual substrates to validate:
- Image reproduction accuracy
- Colour consistency
- Engraving integrity under print conditions
Proofing data, including ink dilution and lab values, is reviewed to ensure customer approval and production readiness.
Commitment to Ongoing Excellence
Print Tech Gravures Pvt Ltd follows a culture of continuous improvement through:
- Process reviews and root-cause analysis
- Customer feedback integration
- Skill development and training
This approach ensures that our quality systems evolve in line with industry expectations and technological advancements.
Assured Quality for Every Gravure Cylinder
Disciplined quality systems, controlled processes, and print-ready verification at every stage.