Infrastructure & Manufacturing Facilities
Modern and well-structured manufacturing facility
In-House Design and Artwork Preparation
Our in-house design and development department is equipped with industry-standard graphic and design software, enabling accurate layout preparation and seamless translation of customer requirements into engraving-ready formats.
Experienced designers work closely with customers to ensure:
- Accurate reproduction of artwork
- Proper alignment with print specifications
- Optimized layouts for engraving consistency
This capability allows faster approvals and reduces iteration cycles.
Advanced Pre-Press Infrastructure
Our pre-press setup includes PC- and Mac-based workstations supported by the latest print management and artwork processing tools. This ensures precise file handling, colour preparation, and efficient execution of engraving jobs.
The availability of full-size plotter printing enables customers to review cylinder layouts and images at scale, ensuring clarity and confidence before engraving begins.
Controlled Nickel and Copper Plating
The Galvano line is a critical part of our manufacturing infrastructure. Following a thorough degreasing process, base shells are immersed in a formulated nickel-plating system to ensure optimal bonding for copper deposition.
High-purity copper plating is achieved using controlled electrolyte chemistry, resulting in:
- Uniform copper thickness
- Optimum hardness levels
- Stable grain structure suitable for engraving
This process ensures durability and consistency in subsequent engraving stages.
Precision Surface Preparation
High-precision cutting and polishing machines are used to achieve:
- Predetermined circumference accuracy
- Controlled surface roughness
- Parallelity as per international standards
This stage ensures the copper surface is engraving-ready and capable of delivering consistent print performance.
Advanced Electro-Mechanical Engraving
Print Tech Gravures Pvt Ltd is equipped with OHIO Prism and Prism XL engraving machines featuring hybrid engraving technology. Operating at high engraving frequencies, this system enables:
- Fine line text reproduction
- Uniform cell geometry
- High-definition engraving quality comparable to laser engraving
This infrastructure allows us to meet demanding print quality requirements across various gravure applications.
Built for Precision, Consistency, and Reliability
Our infrastructure reflects our commitment to engineering excellence and disciplined manufacturing practices. Continuous investment in technology, skilled personnel, and process optimization ensures that Print Tech Gravures Pvt Ltd remains a dependable partner for gravure printing solutions.
Manufacturing Excellence You Can Rely On
Advanced infrastructure, disciplined processes, and precision-driven engraving for consistent gravure printing performance.